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Last updated

13 November 2026

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BTEC Level 3 AAQ Engineering Unit 3: Module 4 Physical Modelling and Cost Modelling – 3 PowerPoints, Workbook, Teacher Guidance and Excel Cost Model (L15–L17)

A complete, ready-to-teach pack for Unit 3: Engineering Design of the Pearson Level 3 AAQ BTEC National in Engineering (Extended Certificate, 610/3962/7). It contains three editable lesson PowerPoints (81 slides, with teacher notes on every slide), a 15-page student workbook, a 4-page teacher guidance booklet and a working Excel cost-model spreadsheet.

WHAT’S INCLUDED

L15 Modelling materials and modelling systems (26 slides)
L16 Modelling tools and commercial processes (26 slides)
L17 Spreadsheet cost models (29 slides)
Student Workbook (tasks ED4-01 to ED4-14)
Teacher guidance with worked answers and practice quality indicators
Excel cost model: a worked example comparing two ideas, plus a student template with live formulas
All files in one ZIP

EVERY LESSON INCLUDES

Do Now retrieval with answers
Original practice products (phone stand, bottle bracket, headphone holder, tool hook)
Supported, Core and Challenge success criteria
Model types matched to testing needs
Tool and process safety controls (never laser-cut PVC)
Fully worked cost model: materials with waste, skilled and unskilled labour, general and specialist equipment
I DO model answers annotated to show why they work
WE DO and YOU DO tasks linked to the workbook
Hinge question with answer reveal
Common misconceptions from the Teacher Guide
Practice challenge with “what a strong response includes�
Plenary, exit ticket and self-assessment

SPECIFICATION COVERAGE
A5 Modelling design solutions: sheet materials (card, corrugated card, MDF, plywood, acrylic); casting and moulding materials (clay, Polymorphâ„¢, plaster); modelling systems; hand tools; awareness of 3D printing, laser cutting and CNC machining; spreadsheet cost models (materials, labour, equipment).

ASSESSMENT INTEGRITY
Unit 3 is internally assessed through the Pearson Set Assignment Brief (PSAB). This pack teaches the skills with original practice products only. It contains no PSAB content and cannot guarantee any grade.

WHY TEACHERS VALUE IT

Hands-on modelling linked to testing the PDS
Live spreadsheet shows how design changes affect cost
Scaffolds for all learners
Fully editable

WHO IT IS FOR
Teachers of Pearson BTEC Level 3 AAQ Engineering Unit 3 (ages 16–19).

Independent educational resource designed to support Pearson BTEC Level 3 AAQ Engineering. This product is not affiliated with, approved by or endorsed by Pearson.

File Contents
U3_M4_L15_Modelling_Materials_and_Systems 26 slides
U3_M4_L16_Modelling_Tools_and_Processes 26 slides
U3_M4_L17_Spreadsheet_Cost_Models (ends with a Module 4 summary) 29 slides
03_U3_M4_Physical_and_Cost_Modelling_Student_Workbook 15 pages, tasks ED4-01 to ED4-14
04_U3_M4_Physical_and_Cost_Modelling_Teacher_Guidance 4 pages
U3_M4_Cost_Model.xlsx Worked example and student template

Get this resource as part of a bundle and save up to 34%

A bundle is a package of resources grouped together to teach a particular topic, or a series of lessons, in one place.

Bundle

Pearson BTEC Level 3 AAQ Engineering | Unit 3 Engineering Design | Pack 1 Modules 1–5 of 10 | 483 Editable Slides

## SEO Title Pearson BTEC Level 3 AAQ Engineering | Unit 3 Engineering Design | Pack 1 Modules 1–5 of 10 | 483 Editable Slides ## Description A comprehensive **6-resource teaching bundle** for **Pearson BTEC Level 3 AAQ National in Engineering – Unit 3: Engineering Design (610/3962/7)**. Featuring **483 editable PowerPoint slides across 18 lessons**, student workbooks, teacher guidance and a 120-hour scheme of work. **Important – Course Coverage** The complete Unit 3 teaching programme comprises **10 modules and 38 lessons**. This is **Pack 1**, covering **Modules 1–5 (Lessons 1–18)**, representing the first half of the teaching programme. **Modules 6–10 are not included. Find Pack 2 in our ÌÇÐÄVlog shop for the second part of Unit 3.** **Module 1 – Design Process & Product Specification (131 Slides)** - Design process and engineering teams - Interpreting design briefs - Technical and legal requirements - Sustainability and designing out risks - Research and product design specifications **Module 2 – Materials, Processes & Components (81 Slides)** - Material selection and properties - Manufacturing processes - Engineering components and catalogues - Mass and material cost calculations **Module 3 – Sketching & Initial Ideas (157 Slides)** - Isometric and oblique sketching - Orthographic and detail drawings - Technical annotation - Developing and evaluating design ideas - Sustainability in engineering design **Module 4 – Physical & Cost Modelling (81 Slides)** - Modelling materials and techniques - Workshop tools and manufacturing processes - Spreadsheet cost modelling - Materials, labour and equipment costs - Editable Excel cost model **Module 5 – Design Review (33 Slides)** - Design review meetings - Peer feedback and improvement - Feedback logs and design refinements - Weighted decision matrices - Selecting the most suitable design **Teaching and Assessment** - I Do / We Do / You Do activities - Supported, Core and Challenge tasks - Engineering diagrams and worked examples - Original product design practice activities - Retrieval quizzes and model responses - Preparation for internally assessed work **What's Included** - 483 editable PowerPoint slides - 18 lessons across Modules 1–5 - Student workbooks and teacher guides - Excel engineering cost model - 120-hour scheme of work - Specification and CAD guidance **Visual Preview and Format** All visuals shown in the ÌÇÐÄVlog previews are included in the relevant resources. Previews display actual teaching materials buyers receive. PowerPoints are editable; supporting materials include PDFs and Excel files. ## SEO Keywords BTEC Level 3 AAQ Engineering, Pearson Engineering, Unit 3 Engineering Design, Modules 1–5, product design specification, PDS, engineering sketching, isometric drawing, orthographic drawing, materials selection, physical modelling, cost modelling, design review, engineering workbook, editable PowerPoint, BTEC assignment preparation ## Copyright © All rights reserved. Independent resource supporting Pearson BTEC Level 3 AAQ Engineering. Not produced, approved or endorsed by Pearson. Qualification names identify curriculum relevance only. Original explanations, activities, diagrams and designs remain the intellectual property of Coffee Owed. Third-party materials retain their respective rights. **Short Footer:** © 2026 Coffee Owed. Independent BTEC Engineering resource. Not affiliated with Pearson.

£26.99

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