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13 November 2026

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BTEC Level 3 AAQ Engineering Unit 2: Module 9 Additive Manufacturing – Complete Pack: PowerPoint, Workbook and Answers (L35)

A complete, ready-to-teach pack for Unit 2: Engineering Applications of the Pearson Level 3 AAQ BTEC National in Engineering (Extended Certificate, 610/3962/7). It contains one editable 33-slide lesson PowerPoint with teacher notes on every slide, an 8-page printable student workbook and a 3-page answers booklet with levels-based mark schemes.

WHAT’S INCLUDED

L35 Additive manufacturing: FDM, DMLS and metal fused filament fabrication (33 slides)
Student Workbook (tasks EA9-01 to EA9-08)
Answers booklet with indicative content and level descriptors
30-mark exam-style practice section: multiple choice, a structured DMLS question and two 8-mark evaluate questions
All files in one ZIP

THE LESSON INCLUDES

Do Now retrieval with answers
Real engineering context: a rocket-engine injector with internal channels
Supported, Core and Challenge success criteria
Process sequences for all three technologies
Side-by-side comparison on the specification criteria: materials, accuracy, finish, speed, batch size, cost, waste
I DO model answers annotated to show why they score
WE DO and YOU DO tasks linked to the workbook
Hinge question with answer reveal
Common misconceptions
Four exam-style questions with indicative mark schemes
Evaluate challenge with sentence starters
Plenary, exit ticket and module self-assessment

SPECIFICATION COVERAGE
B3.6.1 fused deposition modelling (FDM) using PLA; B3.6.2 direct metal laser sintering (DMLS) using stainless steel powder; B3.6.3 metal fused filament fabrication using stainless steel filament.

WHY TEACHERS VALUE IT

Clear comparison of the three processes
Additive manufacturing evaluated against machining and moulding
Sustainability and metal-powder safety built in
Tackles the misconception that 3D printing is cheapest for mass production
Scaffolds for all learners
Fully editable

WHO IT IS FOR
Teachers of Pearson BTEC Level 3 AAQ Engineering Unit 2 (ages 16–19). Also suitable for revision and non-specialist cover.

PLEASE NOTE
All questions are original. Mark schemes are indicative teaching guidance, not official Pearson mark schemes.

Independent educational resource designed to support Pearson BTEC Level 3 AAQ Engineering. This product is not affiliated with, approved by or endorsed by Pearson.

File Contents
U2_M9_L35_Additive_Manufacturing_FDM_DMLS_Metal_FFF 33 slides
03_U2_M9_Additive_Manufacturing_Student_Workbook 8 pages, tasks EA9-01 to EA9-08, including the 30-mark exam section
04_U2_M9_Additive_Manufacturing_Answers 3 pages

Get this resource as part of a bundle and save up to 33%

A bundle is a package of resources grouped together to teach a particular topic, or a series of lessons, in one place.

Bundle

Pearson BTEC Level 3 AAQ Engineering | Unit 2 Engineering Applications | Modules 6–10 of 10 | 408 Editable Slides

## SEO Title Pearson BTEC Level 3 AAQ Engineering | Unit 2 Engineering Applications | Modules 6–10 of 10 | 408 Editable Slides ## Description A comprehensive **6-resource teaching and examination bundle** for **Pearson BTEC Level 3 AAQ National in Engineering – Unit 2: Engineering Applications (610/3962/7)**. Featuring **408 editable PowerPoint slides across 15 lessons**, student workbooks, worked answers, exam-style questions and a 70-mark practice paper. **Important – Course Coverage** The complete Unit 2 teaching programme comprises **10 modules and 37 lessons**. This is **Pack 2**, covering **Modules 6–10 (Lessons 23–37)**. Modules 1–5 are available separately in Pack 1 and are not included. **Module 6 – Heat Treatment of Metals (81 Slides)** - Steel microstructures and crystal structures - Ferrite, cementite, austenite and martensite - Quench hardening and tempering - Annealing, normalising and case hardening **Module 7 – Forming, Casting & Moulding (105 Slides)** - Press work and drop forging - Sand, die and investment casting - Injection and compression moulding - Wet lay-up and resin transfer moulding **Module 8 – Machining & Cutting (131 Slides)** - Drilling, milling and CNC turning - Surface grinding and sawing - Laser and water jet cutting - Electro discharge machining (EDM) - Comparing processes, costs and accuracy **Module 9 – Additive Manufacturing (33 Slides)** - Fused deposition modelling (FDM) - Direct metal laser sintering (DMLS) - Metal fused filament fabrication - Comparing 3D printing processes **Module 10 – Materials Selection & Exam (58 Slides)** - Selecting materials and processes - Engineering applications and evaluation - 70-mark, 2-hour practice examination - Detailed mark scheme and exam techniques **Teaching and Assessment** - I Do / We Do / You Do modelling - Supported, Core and Challenge activities - Engineering diagrams and comparisons - Worked examples and model answers - Retrieval quizzes and exam-style questions **What's Included** - 408 fully editable PowerPoint slides - 15 lessons covering Modules 6–10 - Printable student workbooks and answers - 60-hour scheme of work (37-lesson plan) - Original 70-mark practice paper - Mark schemes and assessment guidance - Teacher notes and revision activities **Visual Preview and Format** **All visuals shown in the ÌÇÐÄVlog previews are included in the relevant resources.** The previews display actual teaching materials buyers will receive. PowerPoints are editable; supporting workbooks and guides are PDFs. Ideal for **BTEC Level 3 Engineering**, sixth-form teaching and Unit 2 exam revision. ## SEO Keywords Pearson BTEC Engineering, BTEC Level 3 AAQ, Unit 2 Engineering Applications, Modules 6–10, heat treatment, steel microstructures, casting, forging, moulding, CNC machining, laser cutting, EDM, additive manufacturing, FDM, DMLS, material selection, engineering processes, BTEC revision, editable PowerPoint ## Copyright © 2026 Coffee Owed. All rights reserved. Independent educational resource supporting Pearson BTEC Level 3 AAQ Engineering. Not produced, approved or endorsed by Pearson. Qualification names identify curriculum relevance only. Original explanations, activities, calculations and designs remain the intellectual property of Coffee Owed. Third-party materials retain their respective rights. **Short Footer:** © 2026 Coffee Owed. Independent BTEC Engineering resource. Not affiliated with Pearson.

£23.99

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