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Last updated

13 November 2026

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BTEC Level 3 AAQ Engineering Unit 2: Module 7 Forming, Casting and Moulding – Complete Pack: 4 PowerPoints, Workbook and Answers (L26–L29)

A complete, ready-to-teach pack for Unit 2: Engineering Applications of the Pearson Level 3 AAQ BTEC National in Engineering (Extended Certificate, 610/3962/7). It contains four editable lesson PowerPoints (105 slides, with teacher notes on every slide), a 17-page printable student workbook and a 5-page answers booklet with levels-based mark schemes.

WHAT’S INCLUDED

L26 Forming: press work (piercing, blanking) and closed die drop forging (26 slides)
L27 Casting: sand, hot chamber die and investment casting (26 slides)
L28 Moulding polymers: injection and compression moulding (26 slides)
L29 Moulding composites: wet lay-up and resin transfer moulding (27 slides)
Student Workbook (tasks EA7-01 to EA7-17)
Answers booklet with indicative content and level descriptors
30-mark exam-style practice section
All files in one ZIP

EVERY LESSON INCLUDES

Do Now retrieval with answers
Real engineering context (washers vs spanners, three foundry orders, phone case vs plug socket, boat hull vs car roof)
Supported, Core and Challenge success criteria
Step-by-step process sequences
Side-by-side comparison of every process on the specification criteria: materials, accuracy, finish, speed, batch size, tooling cost, waste
I DO model answers annotated to show why they score
WE DO and YOU DO tasks linked to the workbook
Hinge question with answer reveal
Common misconceptions
Exam-style question with indicative mark scheme
Evaluate/discuss challenge with sentence starters
Plenary, exit ticket and self-assessment

SPECIFICATION COVERAGE
B3.1.1–B3.1.2 press work and closed die drop forging; B3.2.1–B3.2.3 sand, hot chamber die and investment casting; B3.3.1–B3.3.4 thermoplastic injection moulding, thermoset compression moulding, wet lay-up (GFRP) and RTM (CFRP).

WHY TEACHERS VALUE IT

Every process compared on the criteria the specification lists
Batch size and tooling cost made explicit
Health, safety and sustainability built in
Scaffolds for all learners
Fully editable

WHO IT IS FOR
Teachers of Pearson BTEC Level 3 AAQ Engineering Unit 2 (ages 16–19). Also suitable for revision and non-specialist cover.

PLEASE NOTE
All questions are original. Mark schemes are indicative teaching guidance, not official Pearson mark schemes.

Independent educational resource designed to support Pearson BTEC Level 3 AAQ Engineering. This product is not affiliated with, approved by or endorsed by Pearson.

Get this resource as part of a bundle and save up to 33%

A bundle is a package of resources grouped together to teach a particular topic, or a series of lessons, in one place.

Bundle

Pearson BTEC Level 3 AAQ Engineering | Unit 2 Engineering Applications | Modules 6–10 of 10 | 408 Editable Slides

## SEO Title Pearson BTEC Level 3 AAQ Engineering | Unit 2 Engineering Applications | Modules 6–10 of 10 | 408 Editable Slides ## Description A comprehensive **6-resource teaching and examination bundle** for **Pearson BTEC Level 3 AAQ National in Engineering – Unit 2: Engineering Applications (610/3962/7)**. Featuring **408 editable PowerPoint slides across 15 lessons**, student workbooks, worked answers, exam-style questions and a 70-mark practice paper. **Important – Course Coverage** The complete Unit 2 teaching programme comprises **10 modules and 37 lessons**. This is **Pack 2**, covering **Modules 6–10 (Lessons 23–37)**. Modules 1–5 are available separately in Pack 1 and are not included. **Module 6 – Heat Treatment of Metals (81 Slides)** - Steel microstructures and crystal structures - Ferrite, cementite, austenite and martensite - Quench hardening and tempering - Annealing, normalising and case hardening **Module 7 – Forming, Casting & Moulding (105 Slides)** - Press work and drop forging - Sand, die and investment casting - Injection and compression moulding - Wet lay-up and resin transfer moulding **Module 8 – Machining & Cutting (131 Slides)** - Drilling, milling and CNC turning - Surface grinding and sawing - Laser and water jet cutting - Electro discharge machining (EDM) - Comparing processes, costs and accuracy **Module 9 – Additive Manufacturing (33 Slides)** - Fused deposition modelling (FDM) - Direct metal laser sintering (DMLS) - Metal fused filament fabrication - Comparing 3D printing processes **Module 10 – Materials Selection & Exam (58 Slides)** - Selecting materials and processes - Engineering applications and evaluation - 70-mark, 2-hour practice examination - Detailed mark scheme and exam techniques **Teaching and Assessment** - I Do / We Do / You Do modelling - Supported, Core and Challenge activities - Engineering diagrams and comparisons - Worked examples and model answers - Retrieval quizzes and exam-style questions **What's Included** - 408 fully editable PowerPoint slides - 15 lessons covering Modules 6–10 - Printable student workbooks and answers - 60-hour scheme of work (37-lesson plan) - Original 70-mark practice paper - Mark schemes and assessment guidance - Teacher notes and revision activities **Visual Preview and Format** **All visuals shown in the ÌÇÐÄVlog previews are included in the relevant resources.** The previews display actual teaching materials buyers will receive. PowerPoints are editable; supporting workbooks and guides are PDFs. Ideal for **BTEC Level 3 Engineering**, sixth-form teaching and Unit 2 exam revision. ## SEO Keywords Pearson BTEC Engineering, BTEC Level 3 AAQ, Unit 2 Engineering Applications, Modules 6–10, heat treatment, steel microstructures, casting, forging, moulding, CNC machining, laser cutting, EDM, additive manufacturing, FDM, DMLS, material selection, engineering processes, BTEC revision, editable PowerPoint ## Copyright © 2026 Coffee Owed. All rights reserved. Independent educational resource supporting Pearson BTEC Level 3 AAQ Engineering. Not produced, approved or endorsed by Pearson. Qualification names identify curriculum relevance only. Original explanations, activities, calculations and designs remain the intellectual property of Coffee Owed. Third-party materials retain their respective rights. **Short Footer:** © 2026 Coffee Owed. Independent BTEC Engineering resource. Not affiliated with Pearson.

£23.99

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